Discovery, occurrence and extraction of the first-row transition metal elements
T.M.
Discovered
or first isolated
Main O.S.
Abundance Major ores /
minerals - location
Method of Extraction ~Cost /
kg in 2005/2006
US $
Ti
Gregor 1791
3,4
6320 ppm
9 th overall
2 nd T.M.
FeTiO3 Ilmenite
Canada, Australia.
TiO2 Rutile, Australia
In the KROLL process, Rutile or Ilmenite is first treated with Cl2 and the TiCl4 is reduced with Mg under Ar. TiCl4 90
V
del Rio 1801
4,5
136 ppm
19 th overall
5 th T.M.
> 60 minerals eg.
PbCl2.3Pb3(VO4)2 Vanadite
K(UO2)(VO4)1.5 H2O
Roast the crushed ore, acidify then fuse at 700C. Reduction in electric furnace with Al or Ferrosilicon to give Fe/V alloys. V2O5 127
Cr
Vauquelin 1797
3,6
122 ppm
21 st overall
6 th T.M.
FeCr2O4 Chromite,
96% of the world's
reserves
are in South Africa.
Ferrochrome produced by reduction of chromite with coke in an electric arc furnace.
Cr metal by reduction of Cr2O3.
Cr2O3 38
Mn
Gahn 1774
2,7
1060 ppm
12 th overall
3 rd T.M.
> 300 minerals
eg. MnO2 Pyrolusite
Mn3O4 Hausmannite
Ferromanganese produced by reduction of MnO2 and Fe2O3 with coke in a blast furnace. MnOAc2 40
Fe
Prehistoric
2,3
62000 ppm
4 th overall
1st T.M.
Fe2O3 Haematite
Fe3O4 Magnetite
FeCO3 Siderite
Reduction of iron ore in a blast furnace
2Fe2O3 + 3C -> 4Fe + 3CO2
actual reducing agent is mainly CO.
Steel produced by BOS.
FeSO4
.7H2O
34
Co
Brandt 1735
2,3
29 ppm
30 th overall
9 th T.M.
> 200 minerals
eg. CoAs2 Smaltite
Co3S4 Linnaeite
Africa, Canada
Production usually subsidiary to Cu,Ni or Pb. Roast to give "speiss" of mixed metals and oxides. Leach with H2SO4 then treat with OCl-. CoCl2
.6H2O
122
Ni
Cronstedt 1751
2
99 ppm
22 nd overall
7 th T.M.
(Ni,Mg)6Si4O10(OH)8
Laterites
(Ni,Fe)9S Sulfides
Sudbury, Canada.
Ni and Cu sulfides roasted and mechanically separated. Ni3S2 roasted to oxide use in steel. Pure Ni from MOND process:
Ni + 4CO <-> Ni(CO)4.
NiCl2
.6H2O
76
Cu
Prehistoric
1,2
68 ppm
25 th overall
8 th T.M.
CuFeS2 Copper Pyrite,
(Chalcopyrite),
Cu2CO3(OH)2 Malachite
From Cu/Fe sulfide ores:
2Cu2S + 3O2 -> 2Cu2O + 2SO2
2Cu2O + Cu2S -> 6Cu + SO2.
Some oxide ores reduced directly with coke. SE/EW.
CuSO4
.5H2O
36

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